IO-520 and IO-550 fuel flow test

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awash2002
A2A ACE
Posts: 2995
Joined: 01 Aug 2013, 06:13
Location: KCZL

IO-520 and IO-550 fuel flow test

Post by awash2002 »

I just did a fuel flow test between the IO-520 and the IO-550 at 11,000 feet my findings really surprised me

IO-520
12.5 TAS 171 CHT 183
13.0 TAS 171 CHT 183

IO-550
13.4 TAS 175 CHT 182c
14.0 TAS 176 CHT 180c
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TreeTops
Master Sergeant
Posts: 1086
Joined: 07 Apr 2010, 06:13

Re: IO-520 and IO-550 fuel flow test

Post by TreeTops »

Was this with the same MP and Prop settings?
The 520 would be better for long distance cruising and 550 better for getting in and out of tight valleys I expect.
Do a time to climb comparison.
Cheers
Trev

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AKar
A2A Master Mechanic
Posts: 5224
Joined: 26 May 2013, 05:03

Re: IO-520 and IO-550 fuel flow test

Post by AKar »

Their specific fuel consumption are rather similar, though in practice IO-550 should score a bit higher.

If we normalize this a bit unfairly, and say that we output 200 hp from each engine, and use "minimum allowable fuel flow" for IO-520, we burn approximately 84 lbs/h. With IO-550 at peak EGT we burn approximately 87 lb/h, producing the same 200 hp. This slightly worse burn comes almost certainly from the need of having throttle the IO-550 more as we are at lower power percentage.

However, if we took Continental's graph for IO-550 at 50 degrees lean of peak for the same 200 horsepower, we now burn only something like 77...80 lb/h. My manuals have no lean of peak graphs for IO-520.

If we compared the engines at, say, 75 % power instead, the IO-520 at the "minimum allowable fuel flow" consumes about 88 lb/h while producing approximately 214 hp.

The IO-550 at 75 % power, ran at 50 °F lean of peak, consumes approximately 86 lb/h while producing 225 hp, a clear winner here.

Of course, nothing would prevent one from ignoring that "minimum allowable fuel flow" and getting similar specific fuel consumption from the IO-520.

-Esa

awash2002
A2A ACE
Posts: 2995
Joined: 01 Aug 2013, 06:13
Location: KCZL

Re: IO-520 and IO-550 fuel flow test

Post by awash2002 »

Same power settings full throttle 20.3"MP 2500
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